Well I dont know how many of your are going to remember my thread about making a guitar.
http://www.pbreview.com/forums/showthread.php?t=383519
There the link if you want to see it. Well anyways I decided to go through with it. Instead of an sg or les paul style body I went with the basic strat body. It was a really fun project and I might do another one after christmas. The work was not that hard either. It was about 10-12 man hours. Most of it sanding and finish.
I started by making a template out of particle board. After making 2 perfect templates then glueing them together. Then I traced the template over the pre-routed Mahogany body blank. After tracing the template to the body, I used a band saw to cut off most of the slack; leaving about a cm of wood around the line. After that I got the teplate in the perfect spot so everything was alligned correctly. After that I rigged up the router with a flushcut router bit. The bit was not long enough to do the whole body, so I had to do 6 levels of routing moving up slightly after each one. After the body was cut out I used another routing bit to round the coners which work exceptionally well also.
Than came getting the contour of the body right. I really dont feel like explaning this step. It hard to explain withought having the body in hand. If you have any questions about it, just ask.
Then came the sanding. This step is hell. I probably put about 4 hours of sanding into this. Mostly done by hand because I didnt like the how the palm sander was playing with the edging. After the sanding was done my uncle taught me a trick. My uncle told me when done sanding, I should wipe denatured alcohol on the body, which replicates the stain youd be putting on. That way you can see if theres anything that will show up in the stain. After that I refined anything I found.
Once the body was where I wanted it I hit it with a coat of Tung Oil. Tung Oil is an all natural stain that pulls out the color of the wood. After that dried we started to put the laquer on. After 6 coats of laquer the body was dont.
I bought the neck premade so that was an easy bolt on, 4 screws. The bridge slaped on pretty quick too.Then I had to drill out the holes for the pickguard in the body. Then I had to soldier 2 wires to the jack, and 1 wire to the bridge assembly, then it was ready to put strings on.
All in all it was a really fun project, and worth while. It sounds really good too. A nice bright tone to it. It was really alot of work but atleast the work wasnt boring. I wouldnt hesitate to do another one.
excuse any spelling/grammar errors. This was a long type.
Pictures (click to enlarge)
http://www.putfile.com/maxxmaa1221/images/27440